Processes
We master manufacturing gears, down to the smallest detail
A production facility with countless possibilities
We make gears and gearboxes in several kinds of material, and our cutting-edge production facility can manufacture a wide variety of sizes and shapes in accordance with your needs.
TURNING OF MANY TYPES OF MATERIAL
We utilize CNC turning machines to prepare a broad selection of materials. The products can be turned on equipment from Doosan and EMAG.
SPECIFICATIONS
Diameter: Max. 750 mm
Length: Max. 1000 mm
PRECISION MILLING
Milling and boring, to remove material from an item or to create cylindrical holes, are performed on CNC milling machines from Doosan and DMG.
SPECIFICATIONS
Dimensions:
X: 2500 mm
Y: 920 mm
Z: 800 mm
BROACHING OF GROOVES AND SPLINES
At Randers Tandhjulsfabrik, broaching grooves and splines can be done on most items – all the way down to a few millimetres. We broach grooves and splines on machinery from Penini and Frömag.
SPECIFICATIONS
Dimensions: Max. 60 mm x 500 mm
SPECIALIST IN TOOTHING
We manufacture both spur and bevel gears. The spur gears can have straight-cut or helical external toothing, or straight-cut internal toothing. We make them on machines from Liebherr, Pfauter and Serwema. Both straight- and spiral-cut bevel toothing is done on Klingelnberg hobbing machines.
SPECIFICATIONS
Dimension: Max. 1400 mm
Module: Max. 20
GRINDING – DOWN TO THE SMALLEST DETAIL
Profile grinding is one of the processes that is important in ensuring the final product is of the desired quality. We can grind in the highest quality, down to the smallest detail. We use equipment from Höfler and Samputensil for grinding.
SPECIFICATIONS
Dimension: Max.700 mm
Module: 16
Quality: down to 3
GRINDING IN THE DESIRED QUALITY
We also undertake a wide range of grinding, which we perform to the standards desired by our customers. We do both cylindrical and surface grinding. Depending on the individual task, we carry out the grinding on either Kellenberger or Studer equipment.
SPECIFICATIONS
Cylindrical grinding: Max. 800 mm x 350 mm
Surface grinding: Max. 450 mm x 1000 mm
Hi-TECH MEASUREMENT OF QUALITY AND PRECISION
One of our core competences is measuring the quality, precision and tolerances of gears and transmission solutions. Our Zeiss Contura measuring machine allows us to undertake many different kinds of measurements. We also utilize equipment from Klingelnberg – P40 and P100.
SPECIFICATIONS
Dimensions Zeiss: Max. 1000 mm x 1200 mm x 600 mm
Simensions Klingelnberg: Max. 1000 mm x 1000 mm
Conversion to 3D drawing
GPS measuring
